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16 Major Losses

In the TPM system, the 16 losses which prevent production performance are defined:

  • Malfunctions
  • Change of series and regulation 
  • Change of the deteriorated or consumable instruments 
  • Start-up 
  • Reduction in speed 
  • Micro-arrests 
  • Rejection and scraps 
  • Planned maintenance 
  • Waiting 
  • Operator movement 
  • Non-balancing 
  • Lack of autonomy 
  • Measures and regulations for quality 
  • Energy 
  • Materials
  • Instruments 

 

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